CUSTOM TOY MANUFACTURING PROCESS
Follow one character project from supplied artwork and prototypes through parts, finishing and delivery preparation.
The product designs, characters and trademarks shown in this case study belong to their respective rights holders. The images are presented solely to illustrate the manufacturing process.
01–03 · Design & Specifications
Design Brief & Artwork
Review the supplied character artwork, proportions and accessory requirements.
3D Modeling & Part Planning
Develop the digital form and plan how the figure and accessories separate into parts.
Color & Decoration References
Confirm color references, graphic placement and decoration details.
04–07 · Sampling & Production
Prototype & Fit Review
Review the physical form, connections and accessory fit before finishing.
Painted Sample Review
Check the colors, finish and accessory configuration against the agreed reference.
Tooling Preparation
Prepare tooling for the approved parts and review the production setup.
Part Production
Produce the individual components needed for the figure and its supplied set.
08–11 · Finishing & Delivery
Painting & Decoration
Apply the agreed colors and decorative details to the individual parts.
Component Assembly
Match the decorated components and assemble the approved configuration.
Finished Batch Review
Review the completed appearance, configuration and supplied accessories.
Packing & Shipping
Confirm the supplied set, protective packing and carton details, then coordinate dispatch.